Case Studies

Proven Results in the Field

Real performance data from Voltox deployments across construction and mining operations. Numbers you can verify.

ConstructionWestern Canada

Large-Scale Infrastructure Project — Generator Fleet Optimization

The Challenge

A major infrastructure contractor was running a fleet of 12 diesel generators (ranging from 150 kVA to 500 kVA) across a remote highway construction project. Fuel logistics costs were significant, and the generators were running at 30–50% load for extended periods — a highly inefficient operating condition.

The Solution

Voltox units were installed across all 12 generators over a two-day period with no operational downtime. The system began optimizing fuel delivery immediately, with full baseline calibration completed within the first 72 hours.

13.8%
Fuel Consumption Reduction
28%
NOx Emissions Reduction
9 months
Full ROI Payback Period

"The fuel savings were visible in the first billing cycle. Voltox paid for itself well ahead of schedule."

Fleet Manager, Infrastructure Contractor
MiningNorthern Ontario

Remote Open-Pit Mine — 24/7 Power Generation

The Challenge

A mid-size open-pit mining operation relied entirely on diesel generation for site power. With fuel delivered by road to a remote location, every litre saved had a direct and amplified impact on operating costs. The operation also faced increasing pressure to reduce emissions under provincial environmental permits.

The Solution

Voltox was deployed on the site's four primary generators (800 kVA each) and integrated with the site's existing SCADA system for centralized monitoring. The Voltox dashboard provided real-time emissions data directly to the environmental compliance team.

14.5%
Fuel Consumption Reduction
31%
Particulate Emissions Reduction
$340K
Annual Fuel Cost Savings

"Remote fuel delivery is our biggest operating cost. Voltox cut that cost by over $340,000 in the first year alone."

Operations Director, Mining Company

Performance results vary based on generator model, load profile, and operating conditions. Contact AETI Inc. for a site-specific performance estimate.

Get a Site-Specific Estimate

Tell us about your generator fleet and operating profile. We'll model projected fuel savings before you commit to anything.